Steps inwards Production Planning together with Control
According to the British Standards Institute, at that spot are 4 stages, steps, techniques or essentials inwards the physical care for of blogspot.com//search?q=what-is-production-planning-meaning">production planning together with control.
The 4 stages or steps inwards production planning together with command are:
- Routing,
- Scheduling,
- Dispatching, and
- Follow-up.
Initial 2 steps i.e. Routing together with Scheduling, relate to production planning.
Last 2 steps i.e. Dispatching together with Follow-up, relate to production control.
Now let's drib dead on our give-and-take farther to empathize each stair inwards detail.
1. Routing
Routing is the commencement stair inwards production planning together with control.
Routing tin last defined every bit the physical care for of deciding the path (route) of piece of occupation together with the sequence of operations.
Routing fixes inwards advance:
- The quantity together with character of the product.
- The men, machines, materials, etc. to last used.
- The type, number together with sequence of manufacturing operations, and
- The house of blogspot.com//search?q=what-is-production-planning-meaning">production.
In short, routing determines ‘What’, ‘How much’, ‘With which’, ‘How’ together with ‘Where’ to produce.
Routing may last either rattling uncomplicated or complex. This depends upon the nature of production. In a continuous production, it is automatic, i.e. it is rattling simple. However, inwards a labor order, it is rattling complex.
Routing is affected past times the human factor. Therefore, it should recognize human needs, desires together with expectations. It is also affected past times plant-layout, characteristics of the equipment, etc.
The primary objective of routing is to decide (fix) the best together with cheapest sequence of operations together with to ensure that this sequence is followed inwards the factory.
Routing gives a rattling systematic method of converting raw-materials into finished goods. It leads to smoothen together with efficient work. It leads to optimum utilization of resources; namely, men, machines, materials, etc. It leads to partitioning of labor. It ensures a continuous menses of materials without whatsoever backtracking. It saves fourth dimension together with space. It makes the piece of occupation slow for the production engineers together with foremen. It has a peachy influence on blueprint of factory's edifice together with installed machines.
So, routing is an of import stair inwards production planning together with control. Production planning starts amongst it.
Read article on blogspot.com//search?q=what-is-production-planning-meaning">procedure of routing inwards production.
2. Scheduling
Scheduling is the minute stair inwards production planning together with control. It comes afterwards routing.
Scheduling agency to:
- Fix the amount of piece of occupation to do.
- Arrange the unlike manufacturing operations inwards social club of priority.
- Fix the starting together with completing, appointment together with time, for each operation.
Scheduling is also done for materials, parts, machines, etc. So, it is similar a time-table of production. It is similar to the time-table, prepared past times the railways.
Time chemical cistron is given exceptional importance inwards scheduling. There are unlike types of schedules; namely, Master schedule, Operation schedule together with Daily schedule.
Scheduling helps to brand optimum operate of time. It sees that each slice of piece of occupation is started together with completed at a certainly predetermined time. It helps to consummate the labor systematically together with inwards time. It brings fourth dimension blogspot.com//search?q=what-is-production-planning-meaning">coordination inwards production planning. All this helps to deliver the goods to the customers inwards time. It also eliminates the idle capacity. It keeps labor continuously employed.
So, scheduling is an of import stair inwards production planning together with control. It is essential inwards a factory, where many products are produced at the same time.
3. Dispatching
Dispatching is the 3rd stair inwards production planning together with control. It is the action, doing or implementation stage. It comes afterwards routing together with scheduling.
Dispatching agency starting the physical care for of production. It provides the necessary authorisation to begin the work. It is based on route-sheets together with schedule sheets.
Dispatching includes the following:
- Issue of materials, tools, fixtures, etc., which are necessary for actual production.
- Issue of orders, instructions, drawings, etc. for starting the work.
- Maintaining proper records of the starting together with completing each labor on time.
- Moving the piece of occupation from i physical care for to approximately other every bit per the schedule.
- Starting the command procedure.
- Recording the idle fourth dimension of machines.
Dispatching may last either centralized or decentralized:
- Under centralized dispatching, orders are issued straight past times a centralized authority.
- Under decentralized dispatching, orders are issued past times the concerned department.
4. Follow-up
Follow-up or Expediting is the terminal stair inwards production planning together with control. It is a controlling device. It is concerned amongst evaluation of the results.
Follow-up finds out together with removes the defects, delays, limitations, bottlenecks, loopholes, etc. inwards the production process. It measures the actual performance together with compares it to the expected performance. It maintains proper records of work, delays together with bottlenecks. Such records are used inwards hereafter to command production.
Follow-up is performed past times ‘Expediters’ or ‘Stock Chasers’.
Follow-up is necessary when production decreases fifty-fifty when at that spot is proper routing together with scheduling. Production may last disturbed due to break-downs of machinery, failure of power, shortage of materials, strikes, absenteeism, etc.
Follow-up removes these difficulties together with allows a smoothen production.
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